1. Samfur Core

Hotunan Inconel Waya Packing yana amfani da babban faɗaɗɗen graphite mai tsafta (tare da abun ciki na carbon sama da ko daidai da 99.5%) a matsayin maƙallan sa, iri ɗaya tare da inconel alloy wayoyi (samfuran na yau da kullun: Inconel 625/825, high{4}}lalacewar zafin jiki{5} tushen alloy{6}. An ƙera shi zuwa babban marufi-aiki ta hanyar "graphite pretreatment → alloy waya saƙa da sakawa → Multi{9}}axis winding compounding → high-warwar yanayin zafi da siffata". Babban darajarta ta ta'allaka ne a cikin haɗe ingantaccen hatimi da juriyar lalata sinadarai na graphite tare da babban ƙarfi, juriya mai raɗaɗi, da tsayin juriyar oxidation na inconel gami wayoyi. Wannan yana magance wuraren ɓacin rai na masana'antu na tsararrun zane-zane na gargajiya na gargajiya{14}}kamar saurin karyewa da ɗan gajeren rayuwa{15}}ƙarƙashin "ɗaukaki{16}}zazzabi, matsa lamba mai ƙarfi" yanayi (misali, tukunyar wutan lantarki, masu sarrafa sinadarai), kuma yana ba da dogon lokaci, tabbataccen bayani ga matsananciyar magana.

2. Ma'auni na Fasaha

3. Core Features

Ƙarfin Tsarin Ƙarfi da Ƙarfin Ƙarfi: Inconel gami wayoyi (diamita: 0.15 ~ 0.3mm) suna uniformly rarraba a wani juzu'i juzu'i na 15% ~ 25%, kunna shiryawa don cimma wani tensile ƙarfi na Greater fiye da ko daidai da 18MPa (80% mafi girma fiye da tsarki graphite shiryawa) da creep kudi na Less fiye da ko daidai da 10.00h digiri (a karkashin 10.05%). / 15MPa yanayin aiki). Yana da ƙasa da sauƙi ga nakasar filastik a ƙarƙashin dogon lokaci mai tsayi{12}} matsananciyar zafi, yana hana ƙarar gibin rufewa da ɗigogi na gaba.

Fadi-Tsarin Juriya na Zazzabi da Oxidation ResistanceYana jure yanayin zafi daga -digiri 200 zuwa digiri 800 a cikin iska (anti{3}}shafin oxidation akan wayoyi na Inconel alloy yana hana haɓakar yanayin zafi mai girma) kuma daga - digiri 200 zuwa digiri 1200 a cikin inert yanayi (nitrogen/argon) - na nesa da iyakar zafin jiki (nitrogen/argon) 600 digiri a cikin iska). Wannan ya sa ya dace da yanayin yanayin zafi mai zafi kamar na'urori masu ƙarfin gaske da tsarin taimakon injin jirgin sama.

Kyakkyawan Rufewa da Juriya na Lalata: Graphite Inconel Waya Packing yana da matsa lamba na 30% ~ 45%, wani rebound kudi na Greater fiye ko daidai da 18%, da kuma wani tsauri sealing yayyo kudi na Kasa da ko daidai 0.05ml/h (matsakaicin gwaji: cikakken tururi a 150 digiri, matsa lamba: 20 mashaya). Tsarin graphite yana tsayayya da cikakken{7}} bakan acid da alkalis (pH 0{11}}14), kaushi na halitta, da narkakkar gishiri lalata; Inconel gami da wayoyi suna tsayayya da ion chloride da lalata sulfide (misali, kafofin watsa labarai masu yawan gishiri a dandamalin mai da iskar gas), ba tare da haɗarin ɓarna kayan abu ba.

Ƙarƙashin Ƙarfafawa da Tsawon Rayuwa: Ana kula da saman marufi da polytetrafluoroethylene (PTFE) micro{0}}shafi, yana rage juzu'i zuwa 0.12 ~ 0.15 (ƙarƙashin busassun yanayin juzu'i) da ƙarancin sawu na hannun hannu zuwa ƙasa da ko daidai da 0.02mm/1000h. A ƙarƙashin yanayin aiki na yau da kullun, rayuwar sabis ɗin sa ta kai sa'o'i 12,000-18,000{10}}sama da 50% fiye da ɗaukar hoto na gargajiya{12}}yana rage rufewar kayan aiki don kulawa.

Daidaitawar Injiniya Mai Faɗaɗi: Giciye na al'ada - ƙayyadaddun sassa sun haɗa da murabba'i (3mm × 3mm ~ 50mm × 50mm) da madauwari (Φ3mm ~ Φ50mm), tare da goyan bayan giciye na yau da kullun - sassan (misali, trapezoidal, wedge-siffa). Za a iya daidaita juzu'in juzu'in wayoyi na Inconel bisa ga yanayin aiki (har zuwa 30%), yana mai da shi dacewa da ɗakuna da aka rufe na matakan matsi daban-daban (misali, ƙananan bawul ɗin matsa lamba, manyan matsi masu matsa lamba).

 

Take

4. Filin Aikace-aikace

Masana'antar Wutar Lantarki (Babban Al'amuran)

Ƙarfin Ƙarfin Ƙarfin Ƙarfin Ƙarfafawa: Hatimin hatimin bututun ruwa mai mahimmanci na tukunyar jirgi, hatimin flange don injin turbine - Yana jure zafi mai girma -zazzabi, high{2}matsin tururi a digiri 540 / 30MPa. Juriyar juriya na inconel wayoyi yana hana dogon lokaci{6} matsawa nakasar marufi, kuma rayuwar rufewar sa ta ƙunshi babban zagayowar gyaran tukunyar jirgi ɗaya (kimanin watanni 18).

Ƙarfin Nukiliya: Hatimai don ƙarin famfo a cikin tsarin sanyaya na tsibiri na nukiliya (misali, famfun alluran aminci) - Wayoyin inconel 625 suna da juriya ({5}}ƙaramar ray ƙasa ko daidai da 10⁷Gy), kuma graphite yana tsayayya da lalata maganin boric acid. Ya dace da RCC{8}}M makaman nukiliya- ma'auni na abu, yana tabbatar da amincin hatimi a ƙarƙashin yanayin amincin nukiliya.

Masana'antar Man Fetur & Haƙar Mai/Gas

Masana'antar sinadarai: Hatimin ramukan agitator na high-acid zafin jiki{1}}masu reactors (misali, acetic acid synthesis reactors){4}}Yana tsayayya da lalata daga 280 digiri /12MPa acetic acid tururi, tare da magudanar ruwa a kasa 0.03ml/h don hana leka mai guba.

Offshore Oil/Gas: Valve seals for subsea Christmas trees-Inconel 825 wires resist seawater chloride ion corrosion (no pitting after 1000 hours of immersion in 50℃seawater), and graphite resists crude oil and natural gas erosion, making it suitable for deep-sea high-pressure (<=40MPa) yanayi.

Aerospace & High{0}} Ƙarshen Ƙarshen Masana'antu

Aerospace: Hatimin famfun mai na jirgin sama{0}} Yana jure yanayin zafi daga -digiri 50 zuwa digiri 650 . Wayoyin inconel suna tsayayya da gajiyawar girgiza (babu fashewar waya a ƙarƙashin girgizar 1000Hz), yana tabbatar da ingantaccen aikin injin a ƙarƙashin yanayi mai tsayi.

Metallurgy: Hatimin bawul ɗin bututun hayaƙi a cikin tanderun ƙarfe da ba na ƙarfe ba (misali, masu canza narkewar jan ƙarfe){3}}Ya tsayayya da hawan hayaki mai zafi 800{{5} gas mai zafi da narkakken ƙarfe, tare da tsagewar ƙarfi fiye da ko daidai da 22MPa, yana hana ƙurawar iskar gas.

Babban Masana'antu & Filaye Na Musamman

Masana'antar Harhada magunguna: Hatimin ƙofa don babban-zazzabi na zafin jiki autoclaves{1}Tsarin graphite ya gamu da FDA 21 CFR Sashe na 177.2600 abinci{4}}ma'auni, ba tare da ƙarin leaching ba, yana bin ƙa'idodin samarwa na GMP.

Masana'antar Ruwa: Hatimai don sanyaya ruwan teku na manyan injuna na jirgi{0}Wayyoyin inconel suna tsayayya da lalata ruwan teku, kuma graphite yana tsayayya da gurbatar halittun ruwa. Rayuwar sabis ɗin ta ya wuce sa'o'i 20,000, yana rage buƙatar kulawa yayin balaguron jirgin ruwa mai nisa-.

5. Karin Bayani

Sabis na Musamman: Muna ba da mafita na musamman kamar samfuran waya na Inconel na musamman (misali, Inconel 718, wanda ke ƙara zafin juriya mai raɗaɗi zuwa digiri 850) da girma{4}} graphite mai tsafta (99.9%). Ana tallafawa mashin daidaitaccen mashin ɗin tare da juzu'in juzu'in juzu'i na ±0.05mm, yana mai da shi dacewa da ƙananan ɗakuna{9}} (misali, kayan aikin sararin samaniya).

Takaddun shaida na inganci: Samfurin ya wuce ISO 9001 Quality Management System Certification, ASME B16.20 Seling Standard Certification, da SGS RoHS 2.0 Gwajin Muhalli. Makarantun nukiliya{4}} model sun sami takaddun shaida na RCC{5}}M da ASME BPVC III. Ana samun cikakkun rahotannin gwaji{7} na ɓangare na uku akan buƙata.

Shigarwa & Kulawa: A lokacin shigarwa, ana ba da shawarar kayan aikin yankan na musamman (don guje wa fashewar waya ta Inconel), kuma ya kamata a sarrafa rata tsakanin ɗakin rufewa da hannun rigar shaft a 0.1-0.3mm. Idan ƴan ɗigo kaɗan ya faru bayan dogon amfani da dogon lokaci, ana iya dawo da aikin hatimi ta hanyar ƙara ƙarfin gland ɗin daidai (ƙara mai ƙarfi ƙasa da 5N·m), kawar da buƙatar cikakken maye.

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